Sodium Silicate Production Line /Solid Sodium Silicate Plant /Sodium Silicate Machine Supplier

Meibao group owned three large industrial manufacturing factories:Meitong Industrial , Meibao Furnace, Zhuomiao Industry.We have served more than 170 large detergent powder factories which are used in P&G,Unilever,Henkel,Wings,Liby,Nice,Nafine,Rhodia,etc.In energy conservation and environmental protection industry, we have provided equipment and services for more than 1700 factories .We have nearly 60000 M² of modern manufacturing workshops,R & D center and operation center.Our company has passed ISO9001 IQ Management System Certification and ISO14001 EM System Certification. We are also the real manufacturer of making OEM orders for many famous washing products .

Introduction For The Process Of Sodium Silicate And The Furnace Dry Phase 

The raw materials for our Solid Sodium Silicate plant-dry phase are Sodium Carbonate(Soda Ash) and Quartz Sand which are melted in the hot air furnace ,reaction and generation into liquid  Sodium Silicate,molded into solid square Sodium Silicate by water quenching or chain plate ,used widely as raw materials in many fields such as daily washing products,ordinary casting, precision casting, paper making, ceramics, clay, mineral processing, kaolin and so on.

Our hot air furnace is heat exchange regenerative structure with horseshoe flame energy saving and high efficiency system and environmental protection. 

The modulus of Sodium Silicate furnace in the production is modulus of 1.9 ~ 3.6 with strong alkaline solution and flow speed which causing serious erosion and scour on the kiln pool and pool wall.Meanwhile, the alkaline of the hot gas flow in the kiln chimney is relatively higher , erosion and scour of the kiln's parapet and other parts of the upper chamber. Therefore, in order to ensure the duration of the furnace, the use of the furnace materials is strengthened in the design of the furnace. The furnace wall, and the upper part of the weld pool ,pool and the wall parapet connections, on both sides of the feed inlet, the liquid flow hole;all using the 33# electric melting bricks. The magnesia bricks will be used on the upper part of the regenerator room .So the cost of the material used in the furnace is relatively higher.

In addition to the above projects, other facilities are considered by the factory, such as workshop building, power supply, water supply, etc in order to reduce customer investment and the investment return time.

1)The furnace's design and selection of materials are very high quality which can ensure the normal operation of the kiln during the production.

2) The melting pool and the flame space are designed as separate structures,when maintenance of the furnace in future will only replace of wall tiles of the molten pool ,then can be put into production again, so the cost of the next maintenance is very low.

3) For saving energy ,the furnace is properly put the thermal insulation material in order that the consumption of energy is reduced a lot.